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Solutions

Different sectors, one discipline.

We work where parts are made to drawing, qualified before use, and expensive to get wrong. What changes between sectors is the constraint: qualification and traceability in oil and gas, machining envelope and engineering sign-off in hydro, technology moving faster than its supply base in clean energy. Below is what we source in each, and what we have delivered.

Industries

Strategy

Every engagement starts with a question rather than a proposal: can this be made where you want it made, at what cost, and at what volume. We answer it with feasibility work before you commit capital, then break your bill of materials down line by line and build a supplier base against it, with a second source qualified wherever a part is critical or long-lead. 

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Should costing runs underneath all of it, at part level and including factory burden rates, so negotiation is conducted against cost structure rather than quoted prices. We close on a first article produced to your drawing and validated, not on a report.

Image by Museums Victoria

Oil & Gas

A downhole tool that fails is measured in days of lost production, so qualification is slow and traceability is non-negotiable. The work is proving a new source, not finding one.

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Mandrels, slips, setting sleeves, shear rings, completion and well construction hardware, pressure-rated assemblies and seal components. For a Houston oilfield services group: 4,000 parts developed in India, 20% off logistics, up to 50% off individual parts through fact-based negotiation.

Oil Rig Landscape
Wind Turbine View

Clean & Renewable Energy

The technology moves faster than its supply base. Cell formats change, stack designs iterate, and a supplier qualified last year may not suit next year's product. Sourcing decisions taken early set the cost curve for the whole programme.

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Battery containers, power distribution units, BMS and EMS hardware, electrolyzer and fuel cell components, green hydrogen balance of plant and related auxiliary items. PV mounting structures and balance of plant. Feasibility from market and technical assessment through to financial projections, including a lithium-ion recycling plant study at facility scale.

Hydro

Components are large, slow-moving and built as single units. A supplier either has the machining envelope, crane capacity and metallurgy or does not, and nothing installs without engineering sign-off.

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Generators to 250 MW: rotor, stator, bearings, auxiliaries and handling devices. Turbine runners, shafts, spiral casings, draft tubes and valves. Turbine tooling to 200 MW. Backed by FEA, rotor dynamics, fatigue assessment to FKM, and balance of plant to 400 kV. Delivered on machines from 15 MW to 115 MW.

Electrical Substation Equipment
Industrial Powder Coating

Process & Chemicals

The specification is not always a drawing. Equipment cost is driven by  materials of construction, where the same valve body in carbon steel, duplex or a nickel alloy carries a different cost, lead time and supplier shortlist entirely. With chemicals, it is grade, purity and whether a plant can hold them batch after batch.

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Pumps, valves, heat exchangers, pressure vessels, piping packages and skid-mounted assemblies. Plus process and specialty chemicals sourced to your specification: intermediates, catalysts, solvents, additives and formulation inputs, qualified on composition, purity and documentation, with regulatory and transport compliance handled before first shipment.

Industrial

Industrial sourcing rarely fails on a single part. It fails on volume: hundreds of BOM lines, each needing its own qualified source, tooling decision and cost baseline.

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Precision machined components and sub-assemblies, motors and drives, robotics and automation hardware, structural fabrications, control panels, and the tooling and fixtures production needs alongside the parts. Re-engineered for the local supply base where sourcing alone will not close the cost gap.

Industrial Pressure Gauges

Client Stories

A pole handling tool for a hydro generator. A 115 MW rotor in a powerhouse. A battery line running in Pennsylvania. Different industries, different continents, the same work: engineer it, prove it, hand it over.

Client: GE Vernova

The problem. Hydro components are single, massive units, and every machine is dimensionally different. Nothing off the shelf will lift, tilt or transport them safely.

Year: 2024-Present

What we did. Designed a set of custom handling tools across the machine: pole handling tools, generator and rotor stands, upper and lower walkways, and an uncoupling device. Each designed concept to detail against the specific components it serves, with load calculations behind it.

Industry: Hydro

The result. Handling resolved across all three phases where these components are most at risk: transportation, assembly and dismantling. The tooling is reusable across the plant's service life, not just its build.

Client: Voith

The problem. Hydro components are large, slow-moving and built as single units. Few suppliers genuinely hold the machining envelope, crane capacity and metallurgy, and nothing installs without engineering sign-off.

Year: 2022

What we did. Concept to detail design across generator and turbine assemblies, backed by rotor dynamic calculations, resonance checks, fatigue assessment to FKM guidelines and static strength assessment in ANSYS. Designed the tooling and handling devices production requires alongside the parts.

Industry: Hydro

The result. Components delivered on machines from 15 MW to 115 MW, including stator frames and cores, rotor spiders, a 1,800 mm Kaplan runner and 50 MW Francis head covers and distributors. Turbine tooling designed to 200 MW.

Client: EOS Energy

The problem. Grid-scale storage is scaling faster than the supply base and the factories behind it. EOS needed both: a battery container engineered and sourced, and production capacity at their Pennsylvania plant capable of building at volume.

Year: 2019-2022

What we did. Designed the battery container and validated thermal performance through CFD, developed the power distribution unit, and produced the system single line diagram defining the interfaces across battery, inverter, AC bus, metering and protection. Separately, automated their manufacturing plant in Pennsylvania.

Industry: Clean & Renewable Energy

The result. Product engineering and production capability delivered by one team. The container was validated by analysis before fabrication, and the plant was equipped to build it at rate. Work executed across India and the United States.

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